How Long Should a Rock Tumbler Belt Last?
Rock tumbler belts come in a wide variety of sizes, shapes and styles. Be sure to use one that is designed for your tumbler. The proper belt and good tumbling practice can make your belt last a long time.
Many of Our Belts Last Over One Year
Your rock tumbler should not be a belt eater.
If you have a quality rock tumbler such as a Lortone or a Thumler's machine your belts should last through at least several batches of rocks. If you take really good care of them the average belt might last a year or more. We have a tumbler running almost all of the time and we rarely change a belt.
Below we offer some easy-to-follow common-sense advice that should help you increase the useful life of your tumbler belts. You are probably doing most of them already.
Most rock tumbler belt problems fall into one of these categories:
- Machine Problems
- Belt Problems
- Operation Problems
A very common problem that causes tumbler belt failure is a belt that is too tight. On most tumblers you can easily adjust the tension on the belt by loosening the mounting screws on the motor and moving the motor. Move it away from the drive shaft to tighten the belt and towards the drive shaft to loosen it. (See photo at right.)
The belt should not be extremely tight. You can test the tension by pressing on the top of the belt with your finger. The belt should have a little "give" when you press lightly. (See photo at right.) Adjust the belt so that it is tight enough to turn the drive shaft pulley without slipping under the load of a tumbler barrel.
While you are looking at the tension on the belt look at the pulleys. There should be one pulley on the end of the motor shaft and another on the tumbler's drive shaft. These pulleys should be in perfect alignment when the belt is on and the motor is running. (See photo at right.) If they are not in perfect alignment the belt will be subject to stress and abrasion. (A sign of abrasion is a belt wearing on one side or tiny particles of belt on or under one of the pulleys.) If your pulleys do not line up perfectly you can loosen the set screw on one of them and slide it in the proper direction for alignment.
Finally, a rough spot on one of the pulleys could be damaging the belt. Run your finger or a piece of cloth over all parts of the pulleys that the belt contacts. If there is a sharp edge you might feel it with your finger or the cloth might snag. Smooth any sharp spots with a piece of sandpaper.
Rock tumbler belts should not be pulled tight. This belt is in good adjustment and can easily be deflected with light finger pressure. The belt should be just tight enough to move the drive the machine without slipping.
Some belts break because they are old or low quality. Others fail because they are the incorrect belt for your tumbler. Old belts can be stiff or cracked and break with a small amount of use. Low quality belts can stretch, break or wear quickly.
We recommend buying a fresh belt from a busy rock tumbler dealer who sells a lot of them. Substitute belts designed for vacuum cleaners or other appliances rarely fit precisely or last very long. We receive new belts directly from the manufacturer or distributor every few months and rotate our stock.
It is never a bad idea to have an extra belt on hand. Every tumbler belt will fail if it is used long enough. However, we don't advise purchasing six, eight or ten extra belts (unless you have six, eight or ten tumblers) because the belts could get old before you need them. One in reserve is usually a good number. Two is for those who remember the motto: "Be prepared." :-)
This photo is looking down on the machine, viewing the motor pulley and the drive shaft pulley. Note how they are in perfect alignment.
Operation problems are duties that the person who runs the tumbler should perform. The most important is keeping the tumbler clean. If grit or dirt builds up on the pulleys they will contribute to belt wear.
Oil, lubricants, strong detergent and cleaning solutions can dissolve or weaken a belt. The belt should be cleaned with a dry cloth or paper towel. If it is oily it can be cleaned with a very mild dishwashing soap without additives such as Dawn.
Overloading the tumbler barrel can cause a belt to slip, break or wear. Overloading can happen when you fill the barrel too full. It can also happen if you are tumbling a material such as hematite that has a high specific gravity. When tumbling heavy materials reduce the amount of rock in the barrel to stay within machine capacity.
Finally, extreme temperatures can cause belt problems. If your tumbler is in an unheated building in winter, freezing temperatures can make the belt stiff and brittle. This can lead to wear. Another problem would be freezing of the water in the tumbler barrel. This can damage the barrel, pop the lid or cause the barrel to deform and jam the machine.
This is a photo of a Lortone QT6 tumbler with the belt guard removed. The large pulley on the left is on the drive shaft and the small pulley on the right is on the motor shaft. The belt can be loosened by decreasing the distance between these two pulleys and tightened by increasing the distance. Loosening the two motor-mounting screws (above and below the motor pulley) will allow you to move the motor and adjust the amount of tension on the belt.
A Goal for Tumbler Operators
Nobody enjoys checking their tumbler to find the motor running and a stationary barrel. Following the precautions above should make that a very rare experience for you.