Polishing Precious and Common Opal
Tips for Tumble-Polishing Opal
Precious opal and common opal can be shaped and polished in a rock tumbler. Be warned before you try it that this is a great way to waste a bunch of nice and often expensive opal if you don’t know what you are doing or if you don’t pay careful attention to what is happening in the barrel. Here are a few important things to keep in mind before you load the barrel.
1) The Tumbler Controls the Shape
When you place a piece of opal rough in a rock tumbler, you lose control over the shape of the finished piece. Tumbling will not take off a tiny thickness all across the piece. Instead the grit will selectively attack certain parts of the stone. Rotary tumblers will change the shape more than a vibratory tumbler.
In a rotary tumbler any protrusion, edge or point will be rounded, soft parts of the stone will be attacked more aggressively than harder areas, and any existing or nascent fractures will likely break in the tumbler. Vibratory tumbling is a lot faster and will not change the shape of the piece as severely as rotary tumbling.
2) Soft Zones Are Aggressively Attacked
Most pieces of opal have areas that are much softer than others. These will cut really fast in a rock tumbler. If you tumble precious opal, the pretty fire layers can be especially soft. In a tumbler you can lose 20% of the material but 50% of the flash! If you tumble Peruvian pink opal, the lighter color areas can wear away quickly and will often produce an irregular instead of smooth surface!
3) You Will Lose Weight!
Expect to lose 25% or more of your weight in the tumbler. If you place a three-gram piece of opal in a rock tumbler, you might have a two-gram piece of polished opal (or smaller) after the polish. If you are buying really high-quality material, you might want to do the cutting by hand to control the shape and depth of cutting. You can always do the rough cut on a grinding wheel and do the fine grit and polish in the tumbler.
4) Glass or Obsidian is Good Filler
Opal is soft (about 5.5 on the Mohs scale). If you don’t have enough for a full load, consider tumbling it with man-made glass or obsidian. These have a hardness similar to opal’s and will round at the same rate. If you tumble with quartz, expect the opal to round, while sharp edges of the much harder quartz are still there to gouge the opal! Ouch! We usually use ceramic cylinders because they improve the tumbling action, they don’t break and they have blunt edges.
5) Keep an Eye on the Progress
Because opal is soft you have to keep an eye on it in the tumbler. It can grind away to nothing if you let it go too long. If you are using a rotary tumbler, open the barrel every couple of days to see what’s happening. In a vibratory tumbler check at least once every few hours until you get to know your material. Being lazy can cost plenty!
6) Opal Chips and Bruises Easily
Opal is soft and it lacks “toughness.” Hardness is the resistance to being scratched, but toughness is the resistance to breaking. If you don’t fill your tumbler to capacity, your opal could be tossed around violently in the barrel.
Some opal also suffers from “crazing”. Crazing is the development of small cracks that extend deep into the opal over time. Eventually they intersect and the opal breaks up. If your opal is crazed the tumbling will complete the process and you will end up with lots of tiny pieces. Phooey!
To avoid this problem be sure that your rotary tumbler barrel is at least 2/3 full and you have small material in the barrel with the opal to fill empty spaces between the stones. We use small-size filler such as obsidian or glass that is the same size or smaller than the opal pieces. Small ceramic cylinders work even better. These will cushion the opal in a tumbler.
Don’t tumble large pieces of any other type of rough because big pieces in the barrel produce hard impacts that can chip, crack or break your opal.
7) Start With Medium Grit
Coarse grit aggressively attack soft spots while medium grit results in a more even (but slower) removal of material. For gentle removal start with medium grit silicon carbide (about 150/220). Then use 500 or 600 grit silicon carbide for the fine grit step. For polish, we have great success on many types of common opal with TXP aluminum oxide and cerium oxide.
8) Experiment With Cheap Material First
Don’t load $1000 worth of rough in the barrel and hope for the best. Get some experience with tumbling soft, easily-bruised materials such as Apache tears, obsidian or landscape glass. When you can get a great polish on that without producing chips and bruises then you are ready to try some inexpensive common opal.
Open the barrel frequently to see how things are going. If you grind too much off you can’t put it back on! If you see your rough starting to chip or bruise, add more cushioning, slow down the action, or add a shot of Dawn (see Tip 11).
9) Clean Rough with a Short Tumble
If you have a lot of rough and it is dirty or surface-stained, a short tumble in medium grit can clean it up nicely. The tumbling can reveal the potential of a piece of opal or reveal its problems. You might be amazed by how much work this can save. Lots of opal mines in Australia take their run-of-mine material to an “opal washer” which is really like a giant concrete mixer that tumbles the stones for a couple of days, washing off the mud, smoothing sharp edges and making color easier to spot.
10) Do You Have a Diamond Wheel?
Most of the opal that I tumble gets tumbled for a few days first. This cleans it up, reveals some of the hidden flaws and grinds off the sharp edges. I then work the really nice pieces by hand on a grinding wheel. This allows me to carefully grind away boulder, bruises, soft spots and bring nice color close to exposure. After hand work on the wheel the stones should be ready for a very short tumble in medium grit, or go straight to fine if the pieces don’t have a lot of wheel marks on them.
11) Cushion with Bubbles
Tiny soap bubbles are fantastic cushions. They slow down the cutting but they also reduce impacts. We sometimes cushion with one shot of Dawn Direct Foam soap. One shot will add a million tiny bubbles to the barrel. Two shots will create a huge foaming mess!
|We sometimes use one shot of Dawn Direct Foam detergent to create a cushioning bubble froth in the tumbler. Although it slows down the cutting action it’s great for cushioning. It also decreases the amount of noise produced in some vibratory tumblers. Don’t use more than one shot or you might have a huge foamy mess to clean up.|